Hanger system VS Conveyor belt system in production line in a garments manufacturing factory.
In a garments manufacturing factory, two commonly
used systems for moving garments along a production line are the hanger system
and the conveyor belt system. Both have their uses, benefits, and
disadvantages.
Hanger System:
The hanger system uses a series of hooks or pegs to hang garments and move them along the production line. It is commonly used in garment factories for handling delicate and intricate garments like dresses, suits, and jackets, which need to be hung and shaped during the production process.
Uses:
The hanger system is useful for handling delicate
and intricate garments, which need to be hung and shaped during the production
process.
It is also useful for handling large, bulky garments
like coats and jackets, which may be difficult to move using a conveyor belt
system.
Benefits:
The hanger system allows for easy handling of
delicate and intricate garments, reducing the risk of damage during production.
It is a flexible system that can be easily adapted
to accommodate different garment types and production processes.
Disadvantages:
The hanger system can be slower than the conveyor
belt system, as each garment needs to be hung and removed individually.
It may also require more space than the conveyor
belt system, as the hooks or pegs need to be spaced apart to accommodate the
garments.
Conveyor Belt System:
The conveyor belt system uses a continuous moving belt to move garments along the production line. It is commonly used in garment factories for handling simpler and uniform garments like t-shirts, pants, and skirts.
Uses:
The conveyor belt system is useful for handling
simpler and uniform garments like t-shirts, pants, and skirts.
It is also useful for handling garments that need to
be pressed or ironed during the production process.
Benefits:
The conveyor belt system can be faster than the
hanger system, as garments can be moved along the production line continuously.
It can also be more space-efficient than the hanger
system, as it requires less space to move garments along the production line.
Disadvantages:
The conveyor belt system may not be suitable for
handling delicate and intricate garments that need to be hung and shaped during
the production process.
It may also be less flexible than the hanger system,
as it may not be easily adapted to accommodate different garment types and
production processes.
Which System Should be Implemented?
The choice between the hanger system and the conveyor belt system depends on the type of garments being produced and the production process. Garment factories that produce delicate and intricate garments may benefit from implementing the hanger system, while factories that produce simpler and uniform garments may benefit from implementing the conveyor belt system. It is also possible to use both systems in the same production line, with the hanger system used for delicate garments and the conveyor belt system used for simpler garments.
The choice
between a hanger system and a conveyor belt system in apparel manufacturing
depends on various factors, including the type of product being manufactured,
the production volume, and the available space. Here are some technical and
mechanical problems and solutions associated with both systems:
Hanger System:
Technical
Problems:
- Limited capacity: Hanger systems have a limited capacity compared to conveyor belt systems. This is because hanger systems are typically used for individual garments, while conveyor belt systems can handle large quantities of items at once.
- Quality issues: Hanger systems can cause quality issues if not designed properly. The hanger can leave marks on the garment or distort its shape.
Solutions:
- Increase the number of hanger rails to increase capacity and improve the flow of garments.
- Use padded hangers or attach garment protectors to prevent damage to the garment.
Mechanical
Problems:
- Jamming: Hanger systems can experience jams if the hangers are not spaced properly, or if the system is overloaded.
- Maintenance: Hanger systems require regular maintenance, such as lubrication and cleaning, to prevent mechanical failures.
Solutions:
- Ensure that hangers are spaced properly and that the system is not overloaded.
- Establish a regular maintenance schedule to prevent mechanical failures.
Conveyor Belt System:
Technical
Problems:
- Sorting: Conveyor belt systems can have difficulty sorting different types of garments, especially if they are similar in size and shape.
- Limited flexibility: Conveyor belt systems can be inflexible, making it difficult to accommodate changes in production.
Solutions:
- Use sorting mechanisms, such as sensors or cameras, to identify different types of garments and direct them to the appropriate location.
- Implement a modular conveyor system that can be easily modified to accommodate changes in production.
Mechanical
Problems:
- Wear and tear: Conveyor belt systems can experience wear and tear over time, especially if they are used frequently.
- Belt tracking: Conveyor belt systems can experience belt tracking issues, causing the belt to slip or become misaligned.
Solutions:
- Regularly inspect the conveyor belt system and replace any worn or damaged components.
- Install tracking devices to ensure that the belt stays in alignment and prevent slip.
In
conclusion, both hanger systems and conveyor belt systems have their advantages
and disadvantages in the apparel manufacturing industry. By understanding the
technical and mechanical problems associated with each system, manufacturers
can implement solutions to optimize their production line.
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