Programmable Electronic Pattern Sewer Machine.
Uses: Electronic pattern sewing machines,
also known as label attach machines, are used extensively in the garment
manufacturing industry for a variety of purposes. Here are some of the common
uses of electronic pattern sewing machines in the garment manufacturing
process:
- Label attachment: Electronic pattern sewing machines are commonly used to attach labels and tags to garments. The machine can sew the label onto the garment quickly and accurately, ensuring that the label is securely attached.
- Pocket attachment: The machine can also be used to attach pockets to garments. This process involves aligning the pocket with the garment and then using the machine to sew it in place.
- Hemming: Hemming is the process of folding and sewing the edge of a piece of fabric to prevent fraying. Electronic pattern sewing machines can be used to hem the edges of garments quickly and accurately.
- Decorative stitching: The machine can also be used to create decorative stitching on garments. This can include zigzag stitching, embroidery, and other types of decorative stitching that add visual interest to the garment.
- Button attachment: Electronic pattern sewing machines can be used to attach buttons to garments. This process involves aligning the button with the garment and then using the machine to sew it in place.
- Patch attachment: The machine can also be used to attach patches to garments. This process involves aligning the patch with the garment and then using the machine to sew it in place.
The process of using an electronic pattern sewing
machine generally involves the following steps:
- Preparing the garment: The garment must be prepared by marking the location where the label, pocket, or other item will be attached.
- Aligning the item: The label, pocket, or other item is then aligned with the garment in the marked location.
- Sewing the item: The machine is then used to sew the item onto the garment. The machine can be programmed to sew the item in a specific pattern or design.
- Finishing the garment: Once the item is attached, the garment can be finished by hemming the edges or adding any other finishing touches that are needed. Overall, electronic pattern sewing machines are an essential tool in the garment manufacturing industry, helping to improve the efficiency and accuracy of the manufacturing process.
Advantages: Electronic pattern
sewing machines, also known as label attach machines, offer numerous advantages
in the garment manufacturing industry. Here are some of the main advantages of
using electronic pattern sewing machines:
- Improved accuracy: Electronic pattern sewing machines are highly accurate and can sew labels, pockets, and other items onto garments with precision. This reduces the likelihood of errors, such as crooked labels or pockets that are not properly aligned.
- Increased speed: Electronic pattern sewing machines can work at a much faster pace than traditional sewing machines, allowing manufacturers to produce garments more quickly.
- Consistency: Because electronic pattern sewing machines are programmed to sew the same pattern repeatedly, they can produce garments that are consistent in quality and appearance. This is particularly important for items like labels, which must be identical on all garments.
- Cost-effective: Electronic pattern sewing machines can save manufacturers money in the long run by reducing labor costs and increasing production efficiency.
- Versatility: Electronic pattern sewing machines can be programmed to sew a variety of patterns and designs, making them versatile machines that can be used for a wide range of garment manufacturing applications.
- Customization: With electronic pattern sewing machines, manufacturers can easily create customized garments by sewing in unique designs or patterns.
- Reduced waste: Electronic pattern sewing machines can help reduce fabric waste by sewing garments with minimal or no scraps.
Overall, electronic pattern sewing machines are a
valuable tool in the garment manufacturing industry, offering numerous
advantages that can improve the efficiency, accuracy, and quality of the
production process.
Components: The main mechanical
components of an electronic pattern sewing machine used in the garment
manufacturing industry.
- Feed mechanism: This is a mechanism that moves the fabric forward and backward under the needle. The feed mechanism can be either drop feed or puller feed.
- Needle: The needle is the component that punctures the fabric and creates the stitches. The needle is attached to a needle bar that moves up and down.
- Bobbin: The bobbin is a small spool of thread that sits below the needle plate. The bobbin thread is looped with the needle thread to create stitches.
- Needle plate: The needle plate is a metal plate that covers the bobbin area and has a small hole for the needle to pass through. The fabric is guided over the needle plate during sewing.
- Tension mechanism: The tension mechanism is responsible for regulating the tension of the thread as it passes through the machine. This ensures that the stitches are even and not too loose or too tight.
- Control panel: The control panel is where the operator can adjust the sewing speed, stitch length, and other settings.
- Motor: The motor powers the machine and drives the feed mechanism and needle bar.
- Bobbin winder: The bobbin winder is a mechanism that winds thread onto the bobbin.
- Thread cutter: The thread cutter is a small blade that cuts the thread after each stitch.
- Label attachment mechanism: This is a specialized mechanism that is used to attach labels to garments. The mechanism can be programmed to sew the label onto the garment in a specific pattern or design.
Overall, electronic pattern sewing machines used in
the garment manufacturing industry are complex machines with numerous
mechanical components that work together to produce high-quality garments
efficiently and accurately.
Problems and Solutions: Like any machine,
electronic pattern sewing machines used in the garment manufacturing industry
can experience mechanical problems. Here are some common issues and solutions:
- Thread breakage: One of the most common mechanical problems with electronic pattern sewing machines is thread breakage. This can be caused by a variety of factors, including a dull needle, improper tension, or a dirty machine. To fix this issue, the operator should check the needle, adjust the tension, and clean the machine.
- Skipped stitches: Another common problem is skipped stitches, which can be caused by a needle that is too small or too large for the fabric, or by a dull or damaged needle. The solution is to replace the needle with the correct size and type for the fabric being sewn.
- Uneven stitches: If the stitches are uneven, it could be due to a bent or damaged needle, improper tension, or an incorrectly threaded machine. To fix this, the operator should check the needle, adjust the tension, and re-thread the machine.
- Machine jamming: If the machine is jamming, it could be due to a tangled thread or fabric getting caught in the feed mechanism. The solution is to carefully remove the jammed fabric or thread and re-start the machine.
- Motor problems: If the machine is not starting or the motor is making unusual noises, it could be due to a malfunctioning motor. The solution is to have a qualified technician inspect and repair the motor.
- Label attachment problems: If the label attachment mechanism is not working properly, it could be due to a problem with the programming or the positioning of the label. The solution is to re-program the machine or adjust the position of the label.
Overall, many mechanical problems with electronic
pattern sewing machines used in the garment manufacturing industry can be
prevented by regularly cleaning and maintaining the machine, using the correct
needles and thread for the fabric being sewn, and properly adjusting the
tension and other settings. When problems do arise, the operator should
carefully inspect the machine and make any necessary repairs or adjustments, or
consult with a qualified technician if needed.
Please contact us for the Price.
Hot Searches.
1. Buy Industrial Auto Sewing Machine.
2. Auxiliary Machine Ready Stock available for sale.
3. Sewing Machine Layout for your garments factory.
4. Denim Bottom Automation.
5. Shirt Sewing Machine Automation.
Post a Comment